Capability statement · 2026
ESM at a glance
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Company
| Legal name | ESM — Engineering Solution and Machining |
| Founded | December 2019 |
| Site | Bâtiment industriel N°4, Z.I. Bir El Kassaa, Ben Arous 2059, Tunisia |
| Sites | 1 — no subsidiaries |
| Site area | ~10,000 m² (1 ha) |
| Headcount | 150 |
| Staff turnover | 6 % / year |
| DUNS | 362864036 |
| Customs status | Fully-exporting company (Tunisia) |
| Product liability insurance | In place |
| Supplier type | Build-to-print manufacturer — non-design |
| Sectors | Aerospace 80 % · Industrial 10 % · Automotive 10 % |
| ITAR / defence-restricted areas | None |
Quality and certification
| EN 9100:2018 | Certified |
| ISO 9001:2015 | Certified |
| ISO 14001 / ISO 45001 | In deployment |
| Special process qualification | In progress |
| Nadcap | Not held |
| EASA Part 21 / Part 145 | Not held |
| FAI | Applied on every new part number |
| Problem solving | 8D · QRQC · PDCA · process FMEA |
| FOD programme | Aligned with AS 9146 |
| Internal audits | System · process · GEMBA · product |
| Calibration plan compliance | 100 % — H1 2026 |
| Audit plan compliance | 100 % — H1 2026 |
Machine park
| Make | Model | Units | Axes | Type | X | Y | Z | Workholding |
|---|---|---|---|---|---|---|---|---|
| DMG MORI | DMU 125 monoBLOCK | 1 | 5 | Vertical | 1 335 | 1 250 | 900 | Table |
| DMG MORI | DMU 95 monoBLOCK | 4 | 5 | Vertical | 950 | 850 | 650 | 3 pallets |
| DMG MORI | NMV 5000 | 2 | 5 | Vertical | 730 | 510 | 510 | Table |
| DMG MORI | DMU 50 | 1 | 5 | Vertical | 650 | 520 | 475 | Table |
| DMG MORI | NHX 5000 | 3 | 4 | Horizontal | 730 | 730 | 880 | Pallet changer |
| DMG MORI | CMX 1100 V | 2 | 3 | Vertical | 1 100 | 560 | 510 | Table |
| DMG MORI | CMX 600 V | 1 | 3 | Vertical | 600 | — | — | Table |
| HAAS | VF-3 YT | 1 | 3 | Vertical | 1 050 | — | — | Table |
Travels in millimetres. Total 15 CNC machining centres, all purchased new. Plus cut-off sawing, conventional turning and vertical drilling.
Capacity
| Machining capacity | 7,950 h / month |
| Shift pattern | 3 × 8 + weekend team |
| Spindles | 12,000 / 20,000 / 24,000 rpm · 22 kW |
| Through-spindle coolant | up to 80 bar |
| Probing | Part and tool probing on every machine |
| Fitting capacity | 1,000 h |
| Inspection capacity | 1,000 h |
| Capacity planning horizon | > 12 months |
| Batch profile | Small, medium and large series |
Processes
| CNC milling 3 / 4 / 5 axis | In-house |
| Cut-off and preparation | In-house |
| Fitting and finishing | In-house |
| Dimensional inspection | In-house |
| Mechanical assembly | In-house riveting, Hi-Lok / Hi-Lite, helicoils, bushings, seals |
| Conventional turning / drilling | In-house |
| CNC turning | Not available |
| Surface treatment, coating, heat treatment, NDT | Qualified partners |
Materials and systems
| Primary materials | Aerospace aluminium 7175 / 7075 and 2000 / 6000 series |
| Stainless steels and hard metals | Machined |
| Titanium / nickel alloys | Not a standing capability |
| CAD | CATIA · Siemens NX |
| CAM | Mastercam |
| Engineering workstations | 15 |
| In-machine probing | Renishaw · Heidenhain · laser tool setting |
| ERP / MRP / PLM | Odoo Enterprise |
| 3D measurement | Hexagon portable measuring arm |
| Bridge CMM | Not in-house — routed externally on request |
Contact
Commercial and technical entry points
| General | contact@esm.com.tn |
| Telephone | +216 70 168 600 |
| Address | Bâtiment industriel N°4, Z.I. Bir El Kassaa, Ben Arous 2059, Tunisia |
| RFQ | Online RFQ form |
Figures stated for the 2026 reference period. Certificate references, delivery and quality performance data, customer references and partner identities are provided directly during supplier qualification, under confidentiality.
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